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- Physical AI's hype vs. reality: inside Yaskawa's data-driven robot factory
A Nikkei Chinese column visits Yaskawa Electric's new factory, opened in July at its Kitakyushu head-office campus in Kurosaki, describing it as possibly Japan's first true "physical AI" factory: it runs with roughly half the workers of a conventional plant and, instead of a conveyor line, uses AI-equipped robots working in cell-sized (about 7.29 sq m) stations to assemble high-performance motors and robots, with robots able to detect errors and rework on their own and unmanned operation seen as a future possibility. The article says the key is linking robots to factory information systems to continuously collect production data — a "data factory" that makes the AI smarter. Chairman and president Hiroshi Ogasawara is skeptical of near-term rollouts, citing two obstacles: robotic hands (human fingers have 27 bones and 37 muscles, with sensor and actuator costs still limiting) and data consolidation — deduplication and unified identifiers across departments and factories took Yaskawa eight years, originally to compete with Chinese manufacturers' costs rather than for AI.
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